Convenience / ready meals

Ready meal producers blanch, cook and cool with DTS.

DTS designs and builds blanchers, cookers, coolers and auger conveyors for convenience and ready meals. For vegetables, pasta, rice, pulses and the other components that make up a meal.

We make sure every component is cooked exactly right, so your meal turns out well for the consumer.

Our customers

Trusted by leading ready meal producers

Leading food producers rely on machines from our group every day.

End products

Solutions for every convenience product

Your challenge, our solution

Many components, one consistent result

A meal consists of components that each need their own heat treatment. Our auger blanchers and cookers give every product the same retention time, even when you switch between recipes.

  • Blanching and cooking: even heat treatment of vegetables, pasta, rice and pulses
  • Cooling: fast and controlled cooling for food safety and texture
  • Metering: metering and weighing augers for an accurate composition
  • Hygiene: stainless steel construction with clean-in-place as an option
DTS auger blancher for vegetables
The process

From component to meal, every step in one hand

We supply individual machines and complete systems, including infeed, outfeed, heat exchanger, controls, service platforms and piping. These are the process steps where DTS supports you.

Blanching

Auger blanchers for vegetables, pulses and other components.

Cooking and steaming

Cookers with multi-zone steam injection for pasta, rice and grains.

Cooling

Coolers directly after heat treatment, for fast and even cooling.

Auger conveyors

Horizontal, vertical or inclined, for the wet part of the line and for frozen components.

Metering and weighing

Metering and weighing augers for an accurate composition of every meal.

Buffering

Buffer augers and bin systems that keep the supply to the filling line stable.

Machines

Machines for every step in your ready meal line

Line advice

Curious what your ready meal line could still gain?

Discuss capacity, product quality or hygiene with a DTS specialist. Together we look at where your line is losing out and which change will deliver the most.

DTS at a glance

Specialist in thermal processing of components

Ready meal producers combine many products, each with its own process. That is why we build flexible machines that are accurate to control and quick to clean at a recipe change.

30+

Years of experience

For more than thirty years we have been designing and building machines and complete systems for the food industry.

S to XL

Any capacity

From compact machines to the largest processing capacities in the world, standard or fully customised.

1 roof

Engineering and build

Design, production and testing all happen at our site in Beusichem, so we stay in control of quality and lead time.

FAT

Tested before delivery

We assemble your system in our own hall and wet-test it, which shortens start-up at your plant.

Complete lines

Need more than your core process? Together we build the whole line

If your project calls for a complete ready meal line, DTS works together with the other specialists within the Sticomax Group, machine builders from Belgium and the Netherlands. Together we deliver a line that runs as one, with a single point of contact from engineering to service. These are the specialists we work with on your ready meal line.

Frequently asked questions

What ready meal producers often ask us

Can you cook pasta and rice in an auger cooker?

Yes. With multi-zone steam injection and an adjustable retention time, every product gets an even cooking result. Where needed we test with your product first.

How quickly is the product cooled after blanching?

We tune that to your product and capacity. Our coolers connect directly to the blancher, so the product cools quickly and evenly.

Can you add to an existing line?

Yes. We map the available space, connections and capacity, and supply a machine that fits with what is already there.

Can we see the machine running before delivery?

Yes. Our spacious hall lets us assemble your system and wet-test it before delivery. If you cannot attend in person, you can follow the test remotely with 360-degree video.

Do you also supply parts and service?

Yes. Our parts and service team supplies original parts and supports your maintenance team, so your machines stay fit for continuous operation.

DTS auger cooker for potato flakes
DTS auger blancher for vegetables
Machines in the DTS finishing hall
Wet test set-up of a complete line at DTS
DTS production hall in Beusichem
Parts & service

Parts and service for continuous operation

Our machines run in plants where production continues around the clock, apart from cleaning and scheduled maintenance. That is why we stay involved with your installation after handover.

  • Installation and commissioning on site
  • Training for your operators and maintenance team
  • Original parts and advice from our specialists
  • Support with modifications and extensions

    We are here to help
    Contact

    Discuss your ready meal line with a specialist

    Tell us what you process, what capacity you need or where your current line is falling short. A DTS specialist will contact you personally to discuss the options.